IO-Link is the open market standard for sensor communication. It should soon be possible to also use the communication system for data exchange in functional safety.
IO-Link stands for powerful standardised (IEC 61131–9) connection technology in the field of point-to-point communication – independent of fieldbus and system. The advantages of IO-Link are simplifications during installation (e.g. through standardised cabling and the elimination of parallel wiring), automated and tool-supported parametrisation as well as extended diagnostic options.
In order to also be able to use IO-Link for safety-related automation tasks, Pilz and the other partners in the IO-Link community have been working intensively on the corresponding extension over the last few years with the associated tests and certifications. At the SPS exhibition in Nuremberg at the end of last year, the first multi-vendor demonstration with IO-Link Safety was presented. Pilz and other manufacturers demonstrated the options and capacity of IO-Link Safety live on site.
Not just safe
The demonstration was particularly successful at showing the mixed communication mode in which safety-related as well as standard data are exchanged with the same IO-Link device simultaneously. This makes IO-Link Safety very powerful, which is why it is used for safe drives, gate locking and control and signal device boxes, among other things. The non-safety-related functions can be programmed as usual while only the safety functions have to be controlled and monitored by the failsafe program of the PLC.
“The resonance at the SPS exhibition was entirely positive,” celebrates Dr Wolfgang Stripf, Overall Project Manager of IO-Link Safety in the IO-Link community. “With the demonstration we were able to answer questions regarding the independence of fieldbuses and the completeness of the system including test facilities,” he adds. At the Hannover Messe, the IO-Link Safety community will expand the demonstration plant from the SPS. In the meantime, the procedure for the necessary tests and the safety certification have been clarified with the responsible notified bodies. The requirements are thus satisfied, allowing Pilz to now also use IO-Link Safety products in practice. The first products are expected to come onto the market this year.