{"id":4087,"date":"2025-11-06T11:35:01","date_gmt":"2025-11-06T10:35:01","guid":{"rendered":"https:\/\/pilz-magazine.com\/de\/?p=4082"},"modified":"2025-11-06T15:04:55","modified_gmt":"2025-11-06T14:04:55","slug":"safety-security-af-safetygatesystems-controlsystem","status":"publish","type":"post","link":"https:\/\/pilz-magazine.com\/en\/safety-security-af-safetygatesystems-controlsystem\/","title":{"rendered":"\u201cSafe &amp; easy complete solution for packaging machinery\u201d"},"content":{"rendered":"\n<p>Pilz equipped the A+F sort packer with a mod\u00adular, hybrid safety solu\u00adtion con\u00adsisting of a higher-level process con\u00adtroller and safety con\u00adtroller. In con\u00adjunc\u00adtion with the decen\u00adtralised field dis\u00adtrib\u00adu\u00adtors PDP67 and the safety locking device PSENslock 2, which was still new at the time of engi\u00adneering, this eco\u00adnom\u00adical and func\u00adtion\u00adally coherent safety solu\u00adtion ensures optimum pro\u00adtec\u00adtion in the sort packer pro\u00adduced by the pack\u00adaging machine man\u00adu\u00adfac\u00adturer. At the same time it has reduced the amount of wiring required and also cre\u00adated valu\u00adable space in the con\u00adtrol cab\u00adinet. The aspect of Secu\u00adrity was another focus of the Safety solu\u00adtion for A+F: as a hybrid safety con\u00adcept, the cur\u00adrent solu\u00adtion enhances Secu\u00adrity by making manip\u00adu\u00adla\u00adtion and unau\u00adtho\u00adrised data access more dif\u00adfi\u00adcult.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Flexibility and sophisticated safety concepts\u2026<\/h2>\n\n\n\n<p>Oper\u00ada\u00adtors, including A+F cus\u00adtomers, expect their pack\u00adaging sys\u00adtems not only to have high cycle rates, but also to be highly reli\u00adable. As pack\u00adaging some\u00adtimes changes or a plant has to per\u00adform dif\u00adferent tasks, max\u00adimum flex\u00adi\u00adbility and cost-effec\u00adtive\u00adness are also required. How\u00adever, high cycle rates com\u00adbined with max\u00adimum flex\u00adi\u00adbility demand sophis\u00adti\u00adcated safety con\u00adcepts in order to sat\u00adisfy these require\u00adments. This is because per\u00adsonnel must be able to operate what is usu\u00adally highly auto\u00admated machinery in safety, plus they must have effec\u00adtive pro\u00adtec\u00adtion against the risk of injury, when spon\u00adta\u00adneously reaching into open\u00adings or during set\u00adting oper\u00ada\u00adtions, for example. It is essen\u00adtial that oper\u00adability and pro\u00adduc\u00adtivity are user-friendly and effi\u00adcient.<\/p>\n\n\n\n<figure class=\"wp-block-image alignwide size-large text-on-image text-on-image-bottom\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"640\" src=\"https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-1024x640.jpg\" alt class=\"wp-image-4156\" srcset=\"https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-1024x640.jpg 1024w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-300x188.jpg 300w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-768x480.jpg 768w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-1536x960.jpg 1536w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-540x338.jpg 540w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF-1080x675.jpg 1080w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-sichere-Verpackungstechnik-AF.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\"><figcaption class=\"wp-element-caption\">The focus of the safety locking device PSENslock 2 from Pilz is on pro\u00adtecting the system from improper access and avoid\u00adable system down\u00adtimes.<\/figcaption><\/figure>\n\n\n\n<div class=\"wp-block-group alignwide is-layout-constrained wp-block-group-is-layout-constrained\">\n<p class=\"has-text-align-left\" style=\"font-size:10px\">\u00a9&nbsp;A+F Automa\u00adtion + F\u00f6rdertechnik GmbH \u00a9&nbsp;Pilz GmbH &amp; Co. KG, Ost\u00adfildern<\/p>\n<\/div>\n\n\n\n<p>This is one of the main rea\u00adsons why mod\u00adular, easy-to-use Safety and Indus\u00adtrial Secu\u00adrity solu\u00adtions have always been very impor\u00adtant to A+F. For many years, they have enjoyed a close, col\u00adlab\u00ado\u00adra\u00adtive part\u00adner\u00adship with Pilz, as the expert in safe automa\u00adtion. \u201cThe holistic solu\u00adtions and expert advice from Pilz not only make our sys\u00adtems par\u00adtic\u00adu\u00adlarly safe, but also easy to operate and con\u00advert. And there\u00adfore more com\u00adpet\u00adi\u00adtive overall\u201d, says Michael von Zmuda, Head of Engi\u00adneering at A+F Automa\u00adtion und F\u00f6rdertechnik GmbH. He con\u00adtinues: \u201cWith a strong rep\u00adu\u00adta\u00adtion in the pack\u00adaging industry and world\u00adwide sup\u00adport, Pilz is our cus\u00adtomers\u2019 pre\u00adferred sup\u00adplier for Safety and Secu\u00adrity.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">\u2026 and a trustful partnership for safe systems<\/h2>\n\n\n\n<p>As tech\u00adnology has pro\u00adgressed, the require\u00adments for effi\u00adcient and intel\u00adli\u00adgent safety solu\u00adtions at A+F have also increased. Safety updates always lead to pro\u00adduc\u00adtivity and effi\u00adciency gains, as well as fur\u00adther reduc\u00adtions in down\u00adtimes. That\u2019s why the far more flex\u00adible, pow\u00aderful, safe and con\u00adfig\u00adurable small con\u00adtroller PNOZ\u00admulti 2 from Pilz is now used in A+F\u2019s sys\u00adtems \u2013 after the proven PNOZ\u00admulti Classic had reli\u00adably ensured the safety of A+F\u2019s machines for many years. This enabled the pack\u00adaging machine man\u00adu\u00adfac\u00adturer to con\u00adsis\u00adtently pro\u00advide its cus\u00adtomers with state-of-the-art machines in terms of pro\u00adduc\u00adtivity, effi\u00adciency and fur\u00adther reduced down\u00adtimes. The same applied to the sort packer: the mod\u00adular machine typ\u00adi\u00adcally had feed and removal aper\u00adtures, card\u00adboard and blanks mag\u00ada\u00adzines as well as gates and covers, which had to be secured using appro\u00adpriate pro\u00adtec\u00adtive devices.<\/p>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"m2g-video-container\" style=\" background-image: url(https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/F_Online_social_media_YouTube_Thumbnail_int_1280x720_v1.jpg);\"><div class=\"embed-privacy-container is-disabled embed-vimeo\" data-embed-id=\"oembed_215c96abb93de1e36bb61c0fd35c9aed\" data-embed-provider=\"vimeo\" style=\"aspect-ratio: 800\/450;\">\t\t\t\t\t\t<button type=\"button\" class=\"embed-privacy-enable screen-reader-text\">Display content from Vimeo<\/button>\t\t\t\t\t\t<div class=\"embed-privacy-overlay\">\t\t\t\t<div class=\"embed-privacy-inner\">\t\t\t\t\t<div class=\"embed-privacy-logo\" style=\"background-image: url(https:\/\/pilz-magazine.com\/en\/wp-content\/plugins\/embed-privacy\/assets\/images\/embed-vimeo.png?ver=1769068825);\"><\/div>\t\t<p>\t\tClick here to view the con\u00adtent from Vimeo.\t\t\t\t\t<br>\t\t\t\t\tLearn more in <a href=\"https:\/\/vimeo.com\/privacy\" target=\"_blank\">Vimeo\u2019s pri\u00advacy policy<\/a>.\t\t<\/p>\t\t<p class=\"embed-privacy-input-wrapper\">\t\t\t<input id=\"embed-privacy-store-vimeo-215c96abb93de1e36bb61c0fd35c9aed\" type=\"checkbox\" value=\"1\" class=\"embed-privacy-input\" data-embed-provider=\"vimeo\">\t\t\t<label for=\"embed-privacy-store-vimeo-215c96abb93de1e36bb61c0fd35c9aed\" class=\"embed-privacy-label\" data-embed-provider=\"vimeo\">\t\t\t\tAlways dis\u00adplay con\u00adtent from Vimeo\t\t\t<\/label>\t\t<\/p>\t\t\t\t\t\t<\/div>\t\t\t\t\t\t\t\t<div class=\"embed-privacy-footer\"><span class=\"embed-privacy-url\"><a href=\"https:\/\/player.vimeo.com\/video\/1133497212?dnt=1\">Open Video directly<\/a><\/span><\/div>\t\t\t<\/div>\t\t\t\t\t\t<div class=\"embed-privacy-content\">\t\t\t\t<script>var _oembed_215c96abb93de1e36bb61c0fd35c9aed = '{\\\"embed\\\":\\\"&lt;iframe class=&quot;vimeo-iframe&quot; src=&quot;https:\\\\\/\\\\\/player.vimeo.com\\\\\/video\\\\\/1133497212?dnt=1&quot; width=&quot;800&quot; height=&quot;450&quot; frameborder=&quot;0&quot; allowfullscreen=&quot;allowfullscreen&quot;&gt;&lt;\\\\\/iframe&gt;\\\"}';<\/script>\t\t\t<\/div>\t\t<\/div><\/div>\n\n\n\n\n<p>Part of a strong, inter\u00adna\u00adtional indus\u00adtrial group: A+F F\u00f6rdertechnik &amp; Automa\u00adtion. Its sort packer has a com\u00adplete, safe automa\u00adtion solu\u00adtion from Pilz on board. The safety locking device PSENslock 2 secures a total of twelve gates on the A+F machine with a locking force of 1000 N each.<\/p>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Process workflows via safe sensor technology are efficient<\/h2>\n\n\n\n<p>In detail, intel\u00adli\u00adgent sensor and light cur\u00adtain solu\u00adtions on the infeed and out\u00adfeed points, as well as on the main\u00adte\u00adnance gates, reli\u00adably pro\u00adtect oper\u00adating per\u00adsonnel from trap\u00adping their fin\u00adgers or even hands. The Pilz safety locking device PSENslock 2 secures a total of twelve gates on the A+F machine with a locking force of 1000 N each. The focus here is on pro\u00adtecting the system from improper access and avoid\u00adable system down\u00adtimes. If access is actu\u00adally required, the oper\u00adator requests access via a dis\u00adplay. The \u201cFlex\u00adpickers\u201d then move to their home posi\u00adtion. Only then can the gates be opened. This saves time because the system does not have to be labo\u00adri\u00adously moved back to the start posi\u00adtion, making the process work\u00adflow more effi\u00adcient.<\/p>\n\n\n\n<div class=\"wp-block-group link-pilz alignright is-layout-constrained wp-block-group-is-layout-constrained\">\n<p><a href=\"https:\/\/www.pilz.com\/en-INT\/products\/success-stories\/articles\/232388\" target=\"_blank\" rel=\"noreferrer noopener\">More about the T\u00dcV-cer\u00adti\u00adfied card\u00adboard feed system from Pilz at SEMA<\/a><\/p>\n<\/div>\n\n\n\n<p>The wiring here is also effi\u00adcient: the respec\u00adtive safety locking device PSENslock 2 was con\u00adnected directly to the safe decen\u00adtralised input mod\u00adules-field dis\u00adtrib\u00adutor PDP67 via plug &amp; play, using pre-assem\u00adbled cables. A PDP link module \u2013 a com\u00admu\u00adni\u00adca\u00adtion module for the field dis\u00adtrib\u00adu\u00adtors \u2013 con\u00adnected to the PNOZ\u00admulti 2 processes up to four field dis\u00adtrib\u00adu\u00adtors in one line. Ergo: The repack\u00adaging system actu\u00adally only needs one cable from the con\u00adtrol cab\u00adinet to con\u00adtrol and eval\u00aduate 16 PSENslock 2s.<\/p>\n\n\n\n<p>The pre-assem\u00adbled Pilz cables sup\u00adport the plug-and-play con\u00adcept and help to shorten instal\u00adla\u00adtion and com\u00admis\u00adsioning times. For example, PNOZ\u00admulti 2 also processes the sig\u00adnals from the T\u00dcV-cer\u00adti\u00adfied solu\u00adtion for mon\u00adi\u00adtoring the card\u00adboard blanks on the Flex\u00adpicker.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why modular? \u2013 Only pay for what you need!<\/h2>\n\n\n\n<p>The safety solu\u00adtion around the sort packer scores highly with effi\u00adcient diag\u00adnostic man\u00adage\u00adment: the soft\u00adware logic in the PNOZ\u00admulti 2 eval\u00adu\u00adates which gate is cur\u00adrently \u201copen\/locked\u201d or which emer\u00adgency stop is acti\u00advated. The Pilz diag\u00adnostic system PVIS sup\u00adports the system oper\u00adator with diag\u00adnostic mes\u00adsages, which appear in the con\u00adtrol cab\u00adinet as plain text on the device dis\u00adplay of the safe small con\u00adtroller. So oper\u00adating per\u00adsonnel can recover errors quickly, con\u00adtributing to more pro\u00adduc\u00adtive processes. And with the soft\u00adware tool PNOZ\u00admulti Con\u00adfig\u00adu\u00adrator, safety cir\u00adcuits can be con\u00adfig\u00adured intu\u00aditively using pre-con\u00adfig\u00adured blocks and func\u00adtions. Changes to the con\u00adfig\u00adu\u00adra\u00adtion are always pos\u00adsible if needed. What\u2019s more, they can be traced at any time using the check sum stored in the pro\u00adgram \u2013 in the PNOZ\u00admulti: CRC check sum. So Pilz\u2019s small con\u00adtroller sup\u00adports A+F\u2019s phi\u00adlos\u00adophy of max\u00adimum flex\u00adi\u00adbility com\u00adbined with highest effi\u00adciency!<\/p>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<figure class=\"wp-block-image aligncenter size-medium is-style-rounded\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-AF-Division-management-Engineering-von-Zumda-300x300.jpg\" alt class=\"wp-image-4155\" srcset=\"https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-AF-Division-management-Engineering-von-Zumda-300x300.jpg 300w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-AF-Division-management-Engineering-von-Zumda-150x150.jpg 150w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-AF-Division-management-Engineering-von-Zumda-768x768.jpg 768w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-AF-Division-management-Engineering-von-Zumda-540x540.jpg 540w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/11\/Pilz-AF-Division-management-Engineering-von-Zumda.jpg 900w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/figure>\n\n\n\n<blockquote class=\"wp-block-quote has-text-align-center is-style-large is-layout-flow wp-block-quote-is-layout-flow\">\n<p>\u201cThe mod\u00adular design guar\u00adan\u00adtees us max\u00adimum flex\u00adi\u00adbility; we only pay for what we actu\u00adally use. With the PDPs in the field, we reduce the amount of wiring required and save space in the con\u00adtrol cab\u00adinet. At the same time, we pro\u00advide our cus\u00adtomers with simple and flex\u00adible diag\u00adnostic options.\u201d<\/p>\n<cite>Michael von Zmuda, Head of Engi\u00adneering at A+F F\u00f6rdertechnik &amp; Automa\u00adtion<\/cite><\/blockquote>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Customer solution with maximum adaptability<\/h2>\n\n\n\n<p>The hybrid struc\u00adture of this chosen safety solu\u00adtion is of cen\u00adtral impor\u00adtance for A+F: as a system man\u00adu\u00adfac\u00adturer, A+F and its cus\u00adtomers, i.e. oper\u00ada\u00adtors, can change process para\u00adme\u00adters at any time or restart the process con\u00adtroller, for example \u2013 the safety con\u00adtroller is unaf\u00adfected. Michael von Zmuda sum\u00admarises it like this: \u201cActu\u00adally, Pilz is the only place we have found such a con\u00advincing, flex\u00adible, safe &amp; easy com\u00adplete solu\u00adtion, which per\u00adfectly com\u00adbines safety, con\u00adfig\u00adu\u00adra\u00adtion and usability, as well as diag\u00adnos\u00adtics and cabling!\u201d<\/p>\n\n\n\n<div class=\"wp-block-group link-pilz is-layout-constrained wp-block-group-is-layout-constrained\">\n<p><a href=\"https:\/\/www.pilz.com\/en-INT\/products\/industry\/packaging\" target=\"_blank\" rel=\"noreferrer noopener\">More about flex\u00adible solu\u00adtions for pack\u00adaging automa\u00adtion<\/a><\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>The mod\u00adular sort packer from A+F F\u00f6rdertechnik &amp; Automa\u00adtion is designed to repackage trays filled with single-variety del\u00adi\u00adcatessen salads so that they appear in a \u201ccolourful\u201d mix of vari\u00adeties on the tray or on the super\u00admarket shelf. A+F dis\u00adcov\u00adered that the safety solu\u00adtion \u201cbehind\u201d this pack\u00adaging machine could \u201conly be found at Pilz\u201d. <\/p>\n","protected":false},"author":29,"featured_media":4154,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"wp_typography_post_enhancements_disabled":false,"footnotes":""},"categories":[75,12,1,10],"tags":[],"class_list":["post-4087","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-issue-2-2025","category-packaging-technology","category-pilz-magazine","category-safe-automation"],"acf":[],"_links":{"self":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts\/4087","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/users\/29"}],"replies":[{"embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/comments?post=4087"}],"version-history":[{"count":10,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts\/4087\/revisions"}],"predecessor-version":[{"id":4498,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts\/4087\/revisions\/4498"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/media\/4154"}],"wp:attachment":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/media?parent=4087"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/categories?post=4087"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/tags?post=4087"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}