{"id":3826,"date":"2025-01-29T09:40:50","date_gmt":"2025-01-29T08:40:50","guid":{"rendered":"https:\/\/pilz-magazine.com\/de\/?p=3806"},"modified":"2025-03-19T12:36:51","modified_gmt":"2025-03-19T11:36:51","slug":"industrialpi-all-in-one-safety-automation","status":"publish","type":"post","link":"https:\/\/pilz-magazine.com\/en\/industrialpi-all-in-one-safety-automation\/","title":{"rendered":"Transformation with Safety, Security and Automation"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Cornerstones of automation projects<\/h2>\n\n\n\n<p>As early as 2009, Pilz was pur\u00adsuing the Industry 4.0 approach with the automa\u00adtion system PSS 4000, phys\u00adi\u00adcally mixing safety and automa\u00adtion, but log\u00adi\u00adcally sep\u00ada\u00adrating them from one another \u2013 safety was guar\u00adan\u00adteed, no matter what hap\u00adpened in the stan\u00addard sec\u00adtion.<\/p>\n\n\n\n<p>Today, Pilz offers holistic automa\u00adtion solu\u00adtions, which sup\u00adport the industry in its tran\u00adsi\u00adtion to a Safe and Secure sector, with \u201cpure\u201d, i.e. stan\u00addard automa\u00adtion con\u00adtin\u00aduing to play an impor\u00adtant role.<\/p>\n\n\n\n<p>How\u00adever, it is impor\u00adtant to make the overall package man\u00adage\u00adable and easy for the user to imple\u00adment. To achieve this, rel\u00ade\u00advant cor\u00adner\u00adstones such as diag\u00adnos\u00adtics, solu\u00adtion flex\u00adi\u00adbility or also con\u00adnec\u00adtivity must be taken into account, because the industry must man\u00adu\u00adfac\u00adture its prod\u00aducts with high pro\u00adduc\u00adtivity. Diag\u00adnos\u00adtics, flex\u00adi\u00adbility and con\u00adnec\u00adtivity also form the basis that enables this.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Cornerstone: Diagnostics<\/h2>\n\n\n\n<p>Diag\u00adnos\u00adtics must be avail\u00adable to the user at any time, for example. They must speak plain lan\u00adguage and, above all, be acces\u00adsible regard\u00adless of loca\u00adtion. Users should always keep their plant and machinery firmly in sight, so that the pro\u00adduc\u00adtion processes for decen\u00adtralised sys\u00adtems can run as smoothly as pos\u00adsible without major dis\u00adrup\u00adtions, or so that com\u00admis\u00adsioning can be car\u00adried out more quickly.<\/p>\n\n\n\n<div class=\"wp-block-group link-pilz alignright align-outside is-layout-constrained wp-block-group-is-layout-constrained\">\n<p><a href=\"https:\/\/www.pilz.com\/en-DE\/products\/connectivity\/io-link-safety\" target=\"_blank\" rel=\"noreferrer noopener\">Find out more about the first solu\u00adtion package for safe com\u00admu\u00adni\u00adca\u00adtion at field level!<\/a><\/p>\n<\/div>\n\n\n\n<p>Indus\u00adtrial PCs used as IIoT gate\u00adways pro\u00advide such diag\u00adnostic sce\u00adnarios. Pilz can help here with the Indus\u00adtri\u00adalPI indus\u00adtrial PC: users can easily incor\u00adpo\u00adrate it into existing system archi\u00adtec\u00adtures. It col\u00adlects process or oper\u00ada\u00adtional data in the imme\u00addiate vicinity of plant and machinery, for example, and trans\u00adfers it directly to a com\u00adpany cloud.<\/p>\n\n\n\n<p>The IO-Link Safety Master from Pilz also has reli\u00adable diag\u00adnos\u00adtics \u201con screen\u201d: it extends the func\u00adtions of a con\u00adven\u00adtional IO-Link Master in the area of func\u00adtional safety by adding the option for safe com\u00admu\u00adni\u00adca\u00adtion, but that\u2019s not all. Appli\u00adca\u00adtions can also be con\u00adfig\u00adured and com\u00admis\u00adsioned more easily via the inte\u00adgrated web server \u2013 and diag\u00adnosed more quickly. The gen\u00aderal aim of the \u201cDiag\u00adnos\u00adtics\u201d cor\u00adner\u00adstone is clear: high pro\u00adduc\u00adtivity.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Cornerstone: Solution flexibility<\/h2>\n\n\n\n<p>The Indus\u00adtri\u00adalPI also rep\u00adre\u00adsents an easy-to-use solu\u00adtion for the imple\u00admen\u00adta\u00adtion of Indus\u00adtrie 4.0 con\u00adcepts. It is an open, mod\u00adular indus\u00adtrial PC that uses Linux, a freely avail\u00adable open source soft\u00adware, as its oper\u00adating system and offers numerous expan\u00adsion mod\u00adules. As a result, the indus\u00adtrial PC can be used as a gateway in Indus\u00adtrial IoT envi\u00adron\u00adments (IIoT) or as a Soft PLC in the widest range of appli\u00adca\u00adtions.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"640\" src=\"https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-1024x640.jpg\" alt class=\"wp-image-3857\" srcset=\"https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-1024x640.jpg 1024w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-300x188.jpg 300w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-768x480.jpg 768w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-1536x960.jpg 1536w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-540x338.jpg 540w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC-1080x675.jpg 1080w, https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/01\/Pilz-IndustrialPI-modularer-Industrie-PC.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\"><figcaption class=\"wp-element-caption\">Indus\u00adtri\u00adalPI from Pilz is an open, mod\u00adular indus\u00adtrial PC. It can be used both as a gateway and as a soft PLC for automa\u00adtion. \u00a9&nbsp;Pilz GmbH &amp; Co. KG, Ost\u00adfildern<\/figcaption><\/figure>\n\n\n\n<p>Two types are avail\u00adable, making it a flex\u00adible player: it is par\u00adtic\u00adu\u00adlarly suit\u00adable as a soft PLC for automa\u00adtion appli\u00adca\u00adtions. It con\u00adtrols plant and machinery: poten\u00adtial appli\u00adca\u00adtion areas would be portal machines used to sort bat\u00adtery cells or carton erec\u00adtors in the pack\u00adaging industry, for example. It under\u00adtakes drive tasks \u2013 whether these are pure con\u00adtrol appli\u00adca\u00adtions or syn\u00adchro\u00adnous axis move\u00adments in a machine\u2019s pow\u00ader\u00adtrain.<\/p>\n\n\n\n<p>Flex\u00adible plant con\u00adcepts are also pos\u00adsible with the IOLS Master: four IO-Link Safety Ports (Class A) are avail\u00adable, plus an addi\u00adtional four ports, each with two con\u00adfig\u00adurable safe dig\u00adital inputs or out\u00adputs. The sen\u00adsors and actu\u00ada\u00adtors \u201cshare\u201d the same con\u00adnec\u00adtion, as needed. As a result, users can make their design more flex\u00adible, and\/or expand it. Ulti\u00admately, the flex\u00adi\u00adbility of the solu\u00adtion ensures that pro\u00adduc\u00adtion remains adapt\u00adable to dif\u00adferent require\u00adments.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Cornerstone: Connectivity<\/h2>\n\n\n\n<p>The third cor\u00adner\u00adstone is con\u00adnec\u00adtivity. The result is seam\u00adless com\u00admu\u00adni\u00adca\u00adtion at field level. Open, flex\u00adible IIoT archi\u00adtec\u00adtures are the basis. Only dynamic solu\u00adtion approaches enable mutual col\u00adlab\u00ado\u00adra\u00adtion to work across numerous devices, instal\u00adla\u00adtions and appli\u00adca\u00adtions.<\/p>\n\n\n\n<p>Users can employ the Indus\u00adtri\u00adalPI as a gateway, data col\u00adlector and diag\u00adnostic unit in con\u00adjunc\u00adtion with the safe small con\u00adtroller PNOZ\u00admulti 2 and the automa\u00adtion system PSS 4000, because the indus\u00adtrial solu\u00adtion ensures data exchange between the Internet of Things and cloud ser\u00advices.<\/p>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"m2g-video-container\" style=\" background-image: url(https:\/\/pilz-magazine.com\/en\/wp-content\/uploads\/sites\/24\/2025\/03\/02_Tumbnail_IO-LINK_en.jpg);\"><div class=\"embed-privacy-container is-disabled embed-vimeo\" data-embed-id=\"oembed_a337bc8ce479cdd49f543bb0addd4be0\" data-embed-provider=\"vimeo\" style=\"aspect-ratio: 800\/450;\">\t\t\t\t\t\t<button type=\"button\" class=\"embed-privacy-enable screen-reader-text\">Display content from Vimeo<\/button>\t\t\t\t\t\t<div class=\"embed-privacy-overlay\">\t\t\t\t<div class=\"embed-privacy-inner\">\t\t\t\t\t<div class=\"embed-privacy-logo\" style=\"background-image: url(https:\/\/pilz-magazine.com\/en\/wp-content\/plugins\/embed-privacy\/assets\/images\/embed-vimeo.png?ver=1769068825);\"><\/div>\t\t<p>\t\tClick here to view the con\u00adtent from Vimeo.\t\t\t\t\t<br>\t\t\t\t\tLearn more in <a href=\"https:\/\/vimeo.com\/privacy\" target=\"_blank\">Vimeo\u2019s pri\u00advacy policy<\/a>.\t\t<\/p>\t\t<p class=\"embed-privacy-input-wrapper\">\t\t\t<input id=\"embed-privacy-store-vimeo-a337bc8ce479cdd49f543bb0addd4be0\" type=\"checkbox\" value=\"1\" class=\"embed-privacy-input\" data-embed-provider=\"vimeo\">\t\t\t<label for=\"embed-privacy-store-vimeo-a337bc8ce479cdd49f543bb0addd4be0\" class=\"embed-privacy-label\" data-embed-provider=\"vimeo\">\t\t\t\tAlways dis\u00adplay con\u00adtent from Vimeo\t\t\t<\/label>\t\t<\/p>\t\t\t\t\t\t<\/div>\t\t\t\t\t\t\t\t<div class=\"embed-privacy-footer\"><span class=\"embed-privacy-url\"><a href=\"https:\/\/player.vimeo.com\/video\/1067281867?dnt=1\">Open Video directly<\/a><\/span><\/div>\t\t\t<\/div>\t\t\t\t\t\t<div class=\"embed-privacy-content\">\t\t\t\t<script>var _oembed_a337bc8ce479cdd49f543bb0addd4be0 = '{\\\"embed\\\":\\\"&lt;iframe class=&quot;vimeo-iframe&quot; src=&quot;https:\\\\\/\\\\\/player.vimeo.com\\\\\/video\\\\\/1067281867?dnt=1&quot; width=&quot;800&quot; height=&quot;450&quot; frameborder=&quot;0&quot; allowfullscreen=&quot;allowfullscreen&quot;&gt;&lt;\\\\\/iframe&gt;\\\"}';<\/script>\t\t\t<\/div>\t\t<\/div><\/div>\n\n<\/div>\n\n\n\n<p>A fur\u00adther look at the issue of con\u00adnec\u00adtivity in prac\u00adtice shows that it must be able to manage both safety-related and stan\u00addard com\u00admu\u00adni\u00adca\u00adtion. This is where the IO-Link Safety Master PDP67 from Pilz puts its focus. It processes IO-Link Safety, fail\u00adsafe, IO-Link and stan\u00addard sig\u00adnals. The Master \u201cdirects\u201d sen\u00adsors and field devices as part of Pilz\u2019s IO-Link Safety System. The safety-related IO-Link Safety sen\u00adsors in the system pro\u00advide it with impor\u00adtant status infor\u00adma\u00adtion and there\u00adfore offer more, i.e. intel\u00adli\u00adgent, diag\u00adnostic options.<\/p>\n\n\n\n<p>If state of the art, the cor\u00adner\u00adstone of con\u00adnec\u00adtivity paves the way for trans\u00adfor\u00adma\u00adtion, whereby greater avail\u00adability has prag\u00admatic ben\u00ade\u00adfits for the user.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Today, indus\u00adtrial trans\u00adfor\u00adma\u00adtion also focuses on appli\u00adca\u00adtion sce\u00adnarios that bring together automa\u00adtion and safety solu\u00adtions in an \u201call-in-one\u201d package. This way it is pos\u00adsible to achieve greater con\u00adsis\u00adtency between automa\u00adtion and safety \u2013 ulti\u00admately for a \u201csafer\u201d trans\u00adfor\u00adma\u00adtion.<\/p>\n","protected":false},"author":29,"featured_media":3856,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"wp_typography_post_enhancements_disabled":false,"footnotes":""},"categories":[16,74,11],"tags":[],"class_list":["post-3826","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-digitisation","category-issue-1-2025","category-trends"],"acf":[],"_links":{"self":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts\/3826","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/users\/29"}],"replies":[{"embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/comments?post=3826"}],"version-history":[{"count":8,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts\/3826\/revisions"}],"predecessor-version":[{"id":4069,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/posts\/3826\/revisions\/4069"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/media\/3856"}],"wp:attachment":[{"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/media?parent=3826"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/categories?post=3826"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pilz-magazine.com\/en\/wp-json\/wp\/v2\/tags?post=3826"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}